OEM Automotive Instrument Dashboard Frame (cluster Bezel) Injection Mould

Product Overview

Complex curved contours, integrated positioning clips and hidden mounting bosses are all formed in one mould without secondary assembly.

Core Mould Technical Features

• Shuttle/rotary plate 2K mould structure, independent hot runner systems for hard plastic and soft TPE material respectively
• Precision bonding design to avoid delamination between rigid substrate and soft overmold layer, pass automotive aging & adhesion test
• Special texture EDM processing on cavity to reproduce realistic leather grain texture consistent with OEM interior requirements

• Cavity & core inserts: S136H / NAK80 hardened steel, nitrided treatment, service life 500,000–1,000,000 shots
• Mould base follows LKM/HASCO/DME international standards; all standard components adopt HASCO brand
• Built-in multi-slide lifter mechanism to demould complex undercut buckles and curved edges without scratching textured surface

• Conformal water cooling channels + beryllium bronze cooling inserts for thin soft overmold areas
• Balanced cooling layout effectively reduces cycle time, prevents warpage and surface sink marks on large curved trim parts

• Compatible substrate: ABS, PC/ABS, PA66+GF; Overmold material: TPE/TPR automotive grade
• Full compliance with RoHS, REACH, UL and IATF 16949 automotive quality system
• Tolerance control ±0.01mm to guarantee seamless assembly with dashboard and instrument screen

One-Stop Full Service

1. DFM manufacturability analysis: Optimize overmold structure, shrinkage compensation and texture design
2. Mould design & precision machining: UG/CAD engineering, CNC, sinker EDM, wire EDM, grinding
3. Mould trial & performance validation: Adhesion test, aging test, full dimensional CMM inspection
4. Secondary support: Injection mass production, surface texture, painting, screen printing & assembly
5. Lifelong after-sales: Technical guidance, spare parts supply, overseas maintenance support

Competitive Advantages

Rich experience in automotive interior 2K overmold parts (instrument bezels, door trim, center console grips)

Full in-house production line for mould processing & sample injection, stable quality control

Short lead time with streamlined production workflow, factory direct competitive price

Long-term cooperation with global auto OEMs, familiar with European, American and Japanese automobile standards

Application Scope

• Automobile instrument cluster decorative bezels
• Center console soft touch trim frames
• Door panel decorative overmold parts
• Other interior soft-touch textured automotive plastic components